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Industrial Effluent

Industrial effluent discharged from manufacturing and processing activities often contains a mix of chemical, physical and biological contaminants. Effective management is critical, not only for regulatory compliance but also for protecting downstream ecosystems and infrastructure. Flow meters and water quality monitors play a vital role in this process by providing real-time data on discharge volumes and pollutant levels, enabling operators to maintain control, optimize treatment processes and confirm environmental standards are consistently met.

Key Benefits

Early Event Detection & Pollution Prevention

Continuous monitoring of flow and water quality enables early detection of pollution events, helping prevent fines, protect the environment and uphold your reputation as a responsible operator. Real-time data empowers facilities to respond quickly to deviations from discharge standards, trace pollution sources and implement targeted mitigation strategies before issues escalate.

Supporting Regulatory Compliance & Sustainability

Real-time monitoring of industrial effluent helps maintain discharge quality and quantity within regulatory and sustainability standards. Continuous tracking of flow and water quality provides operators with confidence that processes are performing responsibly—enabling quick detection of deviations, faster investigation of pollution sources and immediate response to event alarms.

Reducing Maintenance & Repair Costs

Monitoring industrial effluent helps lower maintenance and repair costs through early detection of system anomalies that can cause equipment damage or downtime. By identifying and addressing issues before they escalate, facilities can optimize treatment processes, extend asset lifespan and achieve more consistent, cost-efficient performance that improves long-term operational reliability.

Turning Data into Actionable Insights

Integrating flow and water quality data into software and reporting platforms provides operators with actionable insights to optimize performance and reliability. Real-time analytics help detect anomalies early, guide maintenance decisions and support long-term infrastructure resilience through proactive, data-driven water management that enhances overall plant efficiency.

Featured Content

Read about real-world applications and expert insights on the future of water management.

Improving pH Control and Compliance in Industrial Effluents

The Royal Mint, a global leader in coin and currency production, implemented a Badger Meter monitoring solution to enhance effluent control and regulatory compliance. The automated system eliminated daily maintenance, reduced costs, improved productivity and ensured consistent effluent quality.

Maintaining Effluent Compliance Across Industrial Wastewater Networks

In Turkey’s industrial hub of Kocaeli, the Metropolitan Municipality deployed real-time monitoring technologies to regulate wastewater discharge from local industries. Continuous data tracking strengthened oversight, improved process efficiency and safeguarded municipal infrastructure.

Enhancing Flow Accuracy and Water Quality in Industrial Effluent Systems

Industrial operations without onsite treatment plants face strict discharge limits and rising costs. By adopting continuous flow and quality monitoring, facilities maintain compliance, protect infrastructure and reduce the risk of costly off-spec effluent events.

Achieving Reliable Compliance with Continuous Monitoring at Oettinger Brewery

To meet stricter COD discharge standards, Germany’s Oettinger Brewery implemented real-time spectro::lyser sensors and con::cube terminals. The integrated solution improved accuracy, reduced manual sampling and ensured long-term environmental compliance.

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spectro::lyser V3 Spectrometer Probe
Parameters
BOD, Chl-a, Chloramine, CLD, COD, Color, DOC, Dissolved Ozone, Fingerprint, HS-, NO3-N/NO3, Pressure, Temperature, TOC, TSS/TS, Turbidity, UV254
BOD, Chl-a, Chloramine, CLD, COD, Color, DOC, Dissolved Ozone, Fingerprint, HS-, NO3-N/NO3, Pressure, Temperature, TOC, TSS/TS, Turbidity, UV254
ammo::lyser Eco Ammonium Physical Sensor
Parameters
Ammonium, NO3-N/NO3, pH, Temperature
Ammonium, NO3-N/NO3, pH, Temperature
spectro::lyser UV-Wavelengths Spectrometer Probe
Parameters
COD, Dissolved Ozone, Fingerprint, HS-/H2S, NO2-N/NO2, NO3-N/NO3, Temperature, TOC, TSS/TS, UVT, UV254
COD, Dissolved Ozone, Fingerprint, HS-/H2S, NO2-N/NO2, NO3-N/NO3, Temperature, TOC, TSS/TS, UVT, UV254
spectro::lyser V3 ATEX
Parameters
BOD, Chl-A, Chloramine, CLD, COD, Color, Dissolved Ozone, DOC, Fingerprint, HS-/H2S, NO3-N/NO3, Temperature, TOC, TSS/TS, Turbidity, UVT, UV254
BOD, Chl-A, Chloramine, CLD, COD, Color, Dissolved Ozone, DOC, Fingerprint, HS-/H2S, NO3-N/NO3, Temperature, TOC, TSS/TS, Turbidity, UVT, UV254
spectro::lyser V3 Titanium
Parameters
BOD, COD, Color, DOC, Dissolved Ozone, Fingerprint, HS-/H2S, NO3-N/NO3, Temperature, TOC, TSS/TS, Turbidity, UVT, UV254
BOD, COD, Color, DOC, Dissolved Ozone, Fingerprint, HS-/H2S, NO3-N/NO3, Temperature, TOC, TSS/TS, Turbidity, UVT, UV254
TFX-5000 Ultrasonic Clamp-on Flow Meter
Size Range
15...1200 mm
1/2...48 in.
Temperature Range
-40...176° C
-40...350° F
Flow Range
2.32...125,000 lpm
0.7...33,000 gpm
Accuracy
± 0.5% ±0.025 ft/s (0.008 m/s)
± 0.5% ±0.025 ft/s (0.008 m/s)
carbo::lyser V3 Organic Carbon Spectrometer Probe
Parameters
BOD, COD, DOC, Temperature, TOC, TSS/TS, Turbidity, UV254
BOD, COD, DOC, Temperature, TOC, TSS/TS, Turbidity, UV254
chlodi::lyser Chlorine Dioxide Physical Sensor
Parameters
Chlorine Dioxide, Temperature
Chlorine Dioxide, Temperature
chlori::lyser Free & Total Chlorine Physical Sensor
Parameters
FCl or TCl, Temperature
FCl or TCl, Temperature

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