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Customer Care representatives are available by phone Monday–Friday, from 9am–5pm CST.

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Industrial Effluent

Industrial effluent — sometimes referred to as industrial wastewater — discharged from manufacturing and processing activities often contains a mix of chemical, physical and biological contaminants. Effective management is critical, not only for regulatory compliance but also for protecting downstream ecosystems and infrastructure.

Advanced flow, water quality and gas monitoring technologies play a vital role in this process by providing real-time data on discharge volumes, pollutant concentrations and gas emissions, enabling operators to maintain control, optimize treatment performance and confirm environmental standards are consistently met.

Monitoring Solutions for Industrial Effluent Treatment

Pretreatment and Source Control Monitoring

Monitoring flow, pH, COD, BOD, TSS and gas emissions at production and discharge points enables early detection of pollutants and load variability. Identifying liquid and gaseous contaminants before they enter treatment systems protects downstream equipment, improves workplace safety and stabilizes influent quality.

Biological and Chemical Treatment Optimization

Real-time tracking of dissolved oxygen, ammonia, nitrate, pH and gas concentrations supports precise chemical dosing and balanced biological activity. Continuous measurement enhances aeration efficiency,  reduces chemical consumption and maintains stable treatment performance across varying process conditions.

Clarification and Solids Management Control

Accurate measurement of turbidity, suspended solids, flow rate and dissolved gas levels enables optimal clarifier performance and system stability. Continuous monitoring enhances solids removal, prevents carryover and maintains efficiency in downstream filtration and disinfection processes.

Final Discharge and Compliance Monitoring

Comprehensive monitoring of flow, turbidity, residual chlorine and gas emissions verifies discharge compliance and environmental performance. Automated data collection and reporting simplify documentation for regulatory audits and help demonstrate that both liquid and gaseous effluent meet permit requirements.

Benefits of Effluent Monitoring

Event Detection and Pollution Prevention

Advanced sensors and continuous data collection reveal changes in effluent conditions the moment they occur—helping operators prevent pollution incidents, minimize environmental impact, and avoid costly violations. Early alerts enable teams to isolate problem areas, correct process imbalances, and maintain consistent discharge quality.

Process Control and Optimized Treatment

By combining flow, water quality, and gas measurements, operators can fine-tune aeration, dosing, and retention time for maximum efficiency. Consistent control across treatment stages stabilizes biological activity, reduces chemical and energy use, and extends asset lifespan for long-term operational savings.

Regulatory Compliance and Sustainability Goals

Automated monitoring and reporting tools simplify compliance with strict discharge permits while supporting broader sustainability goals. Continuous visibility into effluent quality and flow helps verify that treatment systems operate within regulatory limits, reducing manual sampling and improving documentation accuracy.

Actionable Data and Predictive Insights

Centralized analytics platforms merge flow, quality, and gas data into a unified operational view. Intelligent trend analysis highlights inefficiencies and emerging risks before they affect performance—empowering teams to plan maintenance proactively, improve uptime, and make data-driven decisions that strengthen overall plant reliability.

Featured Content

Read about real-world applications and expert insights on the future of water management.

Improving pH Control and Compliance in Industrial Effluents

The Royal Mint, a global leader in coin and currency production, implemented a Badger Meter monitoring solution to enhance effluent control and regulatory compliance. The automated system eliminated daily maintenance, reduced costs, improved productivity and ensured consistent effluent quality.

Maintaining Effluent Compliance Across Industrial Wastewater Networks

In Turkey’s industrial hub of Kocaeli, the Metropolitan Municipality deployed real-time monitoring technologies to regulate wastewater discharge from local industries. Continuous data tracking strengthened oversight, improved process efficiency and safeguarded municipal infrastructure.

Enhancing Flow Accuracy and Water Quality in Industrial Effluent Systems

Industrial operations without onsite treatment plants face strict discharge limits and rising costs. By adopting continuous flow and quality monitoring, facilities maintain compliance, protect infrastructure and reduce the risk of costly off-spec effluent events.

Achieving Reliable Compliance with Continuous Monitoring at Oettinger Brewery

To meet stricter COD discharge standards, Germany’s Oettinger Brewery implemented real-time spectro::lyser sensors and con::cube terminals. The integrated solution improved accuracy, reduced manual sampling and ensured long-term environmental compliance.

Related Products

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spectro::lyser V3 Spectrometer Probe
Parameters
BOD, Chl-a, Chloramine, CLD, COD, Color, DOC, Dissolved Ozone, Fingerprint, HS-, NO3-N/NO3, Pressure, Temperature, TOC, TSS/TS, Turbidity, UV254
BOD, Chl-a, Chloramine, CLD, COD, Color, DOC, Dissolved Ozone, Fingerprint, HS-, NO3-N/NO3, Pressure, Temperature, TOC, TSS/TS, Turbidity, UV254
ammo::lyser Eco Ammonium Physical Sensor
Parameters
Ammonium, NO3-N/NO3, pH, Temperature
Ammonium, NO3-N/NO3, pH, Temperature
spectro::lyser UV-Wavelengths Spectrometer Probe
Parameters
COD, Dissolved Ozone, Fingerprint, HS-/H2S, NO2-N/NO2, NO3-N/NO3, Temperature, TOC, TSS/TS, UVT, UV254
COD, Dissolved Ozone, Fingerprint, HS-/H2S, NO2-N/NO2, NO3-N/NO3, Temperature, TOC, TSS/TS, UVT, UV254
spectro::lyser V3 ATEX
Parameters
BOD, Chl-A, Chloramine, CLD, COD, Color, Dissolved Ozone, DOC, Fingerprint, HS-/H2S, NO3-N/NO3, Temperature, TOC, TSS/TS, Turbidity, UVT, UV254
BOD, Chl-A, Chloramine, CLD, COD, Color, Dissolved Ozone, DOC, Fingerprint, HS-/H2S, NO3-N/NO3, Temperature, TOC, TSS/TS, Turbidity, UVT, UV254
spectro::lyser V3 Titanium
Parameters
BOD, COD, Color, DOC, Dissolved Ozone, Fingerprint, HS-/H2S, NO3-N/NO3, Temperature, TOC, TSS/TS, Turbidity, UVT, UV254
BOD, COD, Color, DOC, Dissolved Ozone, Fingerprint, HS-/H2S, NO3-N/NO3, Temperature, TOC, TSS/TS, Turbidity, UVT, UV254
TFX-5000 Ultrasonic Clamp-on Flow Meter
Size Range
15...1200 mm
1/2...48 in.
Temperature Range
-40...176° C
-40...350° F
Flow Range
2.32...125,000 lpm
0.7...33,000 gpm
Accuracy
± 0.5% ±0.025 ft/s (0.008 m/s)
± 0.5% ±0.025 ft/s (0.008 m/s)
carbo::lyser V3 Organic Carbon Spectrometer Probe
Parameters
BOD, COD, DOC, Temperature, TOC, TSS/TS, Turbidity, UV254
BOD, COD, DOC, Temperature, TOC, TSS/TS, Turbidity, UV254
chlodi::lyser Chlorine Dioxide Physical Sensor
Parameters
Chlorine Dioxide, Temperature
Chlorine Dioxide, Temperature
chlori::lyser Free & Total Chlorine Physical Sensor
Parameters
FCl or TCl, Temperature
FCl or TCl, Temperature

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Contact a Customer Care Representative

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(800) 616–3837